Most people would prefer to pay more to a local
company to prototype rather than take the risk
associated with outsourcing to a company sitting
thousands of miles away in a different country. This
might sound logical given all the unforeseen issues that
may arise particularly where China is concerned.
Admittedly, new product development and prototype
procurement from China is much more complicated than simply
reproducing an existing product. Aside from the obvious
need for design and engineering procurement and
support from China, there are many other
considerations including intellectual property
protection, feasibility studies, development of
blueprints and technical drawings, mold development,
mass production and packaging issues.
However, the costs associated with developing working
prototypes in the West are astronomical while comparable
work may be done in China at a fraction of the cost.
Lower cost reduces risk especially for a company just
starting out.
Furthermore, prototypes developed outside of China
frequently do not consider the practicalities of
actually producing in China. Molds and other design
considerations which might be plausible in the West may
be inappropriate for China's technological or production
realities. Consequently, the entire prototype
development process might have to be undertaken again in
China if its low-cost production advantages are to
ultimately be used in bringing products to market.
Streamline has a great deal of experience developing
new products and we have helped literally dozens of
clients bring new ideas to the marketplace. Streamline
has its own in-house design and engineering teams to
assist in new product procurement from China.
Streamline's engineers are extremely qualified with many
years of experience spanning many industries including:
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Metal Stamping |
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Electronics |
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Injection molding |
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Telecommunications |
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Equipment |
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Electrical appliances |
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Accessories |
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Machinery |
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Packaging |
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Furniture
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It also has a dedicated team of outside consultants
from governmental agencies, universities and private
firms representing many different industries. Our skill
and trustworthiness allows our clients to develop and
produce new items at a fraction of the time and cost
necessary to do so elsewhere.
Additionally, it is Streamline's practice to sign
confidentiality agreements with its personnel and
subcontractors through its Chinese offices. These are
far more easily enforced than similar international
agreements and provide clients with as much legal
coverage and recourse as possible.
Normally, a new product development project has three
phases including, but not limited to the following
subcomponents:
Phase One: Mockup
This is the preliminary stage and its duration
depends primarily upon the clients' stage of readiness
with such items as drawings, material, pricing, etc.
Steps
are as follows:
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Evaluate concept details.
Create conceptual drawing.
Research similar products and producers.
Research materials and material providers.
Perform preliminary cost analysis. |
Confirm materials and target pricing with client.
Develop preliminary Bill of Materials.
Develop first set of computer aided design (CAD) mechanical drawings. |
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Phase Two: Model
The second phase of the process involves developing a
model to test the functionality of the item in question.
Steps
are as follows:
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Machine
fabricate a model(s) components based upon
preliminary CAD's
Test functionality
Analyze results and create action list of
recommendations
Alter materials/designs, as needed |
Perform cost analysis
Create second Bill of Materials
Confirm materials and target pricing.
Create second set of CAD's
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Phase Three: Pre-production sample
Once the design is more or less finalized and
functionality assured, a sample must be produced.
Steps
are as follows:
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Identify
appropriate vendor(s)
Analyze equipment and other needs
Sign agreements with vendors
Analyses of the components required that will
be purchased from other vendors
Prototype cost analyses (tooling, materials,
labor, assembly, components, and components
shipment)
Price negotiations (with the prototype vendor and
components suppliers)
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Establish production schedule
Production management
Develop tooling as required
Build prototype
Manage process
Perform quality control
Test Functionality
Analyze results and create action list of
recommendations
Create final set of CAD's |
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Some prototype cases upon which Streamline has worked
include the following:
- Promotional items: design of a variety of
promotional items including plastics, electronics,
gifts, etc.
- Health & Hygiene: sterilizing and purifying
equipment/appliances
- Mechanical designs: folding mechanism for many
applications
- Tabletop machinery
- Appliances: commercial appliances for home
use
- Packaging: complex injection molded packaging
design for retail electronics
- Equipment: steel and aluminum fabrications for
light equipment
- Furniture: office, bedroom, and retail display
construction including wood, metal and glass, etc.
Streamline typically charges a new product
development fee for managing the new product or
prototype procurement process from China. Fees depend
upon the time and complexity of the item in question and
are exclusive of any future production considerations.
Please contact Streamline today for more
information at market@stream-max.com
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